Making Sense of Soldering Iron Tips
Published 2025-02-06Table of Contents
- Pinecil v2 / TS100 Tips
- The Big Tips Matrix™
- Shape Identifiers (BC2, JL02, etc)
- Cartridge Identifiers (TS100, T12, etc)
TS100 / Pinecil v2 Tips
There are a number of soldering irons that use these tips, including the $36 - $40 Pinecel v2, which can run IronOS, and is the only portable iron to date that can use the full power of 28v USB-PD EPR (such as an Apple MacBook charger) for over 100w of heating power (or 72w with a more typical 100w USB-C charger) - a little shy of the full wattage due to the resistance of the heating element itself.
Model | Size | Style | Angle | Tip Length | Tip Width |
---|---|---|---|---|---|
TS100-B | XL | conical (fat) | |||
TS100-B2 | conical | 9.4mm | 0.50mm | ||
TS100-BC2 | Fine | bevel | 45˚ | 11.5mm | 2.00mm |
TS100-BC3 | XL | bevel (fat) | 45˚ | 10mm | 3.30mm |
TS100-C1 | micro | bevel | 60˚ | 12mm | 1.00mm |
TS100-C4 | bevel | 45˚ | 4.00mm | ||
TS100-D24 | Fine | chisel (flathead) | 2.40mm | ||
TS100-I | Fine | needle | 9.5mm | 0.20mm | |
TS100-ILS | micro | needle (narrow) | 13.5mm | 0.15mm | |
TS100-J02 | Fine | j-hook/bent conical | 30˚ | ~15mm | 0.20mm |
TS100-JL02 | micro | j-hook/bent (narrow) | 30˚ | ~15mm | 0.20mm |
TS100-K | knife | 45˚ | 15mm | ||
TS100-KU | Fine | knife | 45˚ | 11mm | 2.30mm |
TS100 tips come in two lengths:
- Normal: about ~105mm and 10g each
- Short (or Mini): ~88mm and 8.5g each
There are also different resistances / wattages
- 6ohm, up to 92w @ 24v
- 8ohm, up to 72w @ 24v
- TS-BC2 (2mm bevel-cut ballhead)
- TS-C1 (1mm diaganal-cut)
- TS-ILS (superfine needle point)
- TS-KU (3mm knife shape)
- TS100-BC2 (2mm bevel-cut ballhead)
- TS100-D24 (2.4mm wide flathead)
- TS100-I (needle point)
- TS100-J02 (0.2mm j-hook ballhead)
- TS100-KU (3mm knife shape)
- TS100-B2 (2mm conical ballhead)
- TS100-D24 (2.4mm wide flathead)
- TS100-KU (3mm knife shape)
- TS100-BC2 (2mm bevel-cut ballhead)
- TS100-C4 (4mm diagonal-cut)
The Big Tip Matrix™
(just the tips)
The point of this matrix is to show which style of tip are available for which style of iron:
Shape | Style | TS100 | TS12/TS15 | TS80 | Tip Width | Angle | Tip Length |
---|---|---|---|---|---|---|---|
B | ballhead/conical | ✅ | ✅ | - | 0.2mm | - | 7.50mm |
B2 | ballhead/conical | ✅ | ✅ | B02 | 0.50mm | - | 9.4mm |
BC1 | bevel-cut | ❌ | ✅ | - | 1.00mm | 45˚ | 11.5 |
BC15 | bevel-cut | ❌ | ✅ | - | 1.50mm | 45˚ | - |
BC2 | bevel-cut | ✅ | ✅ | BC02 | 2.00mm | 45˚ | 11.5mm |
BC3 | bevel-cut | ✅ | ✅ | - | 3.30mm | 45˚ | 10mm |
BCF1 | bevel (bottom tin) | ❌ | ✅ | - | 1.00mm | 45˚ | - |
BCF2 | bevel (bottom tin) | ❌ | ✅ | - | 2.00mm | 45˚ | - |
BCF3 | bevel (bottom tin) | ❌ | ✅ | - | 3.00mm | 45˚ | - |
BCM3 | hollow bevel / hoof tip | ❌ | ✅ | - | 3.00mm | 45˚ | - |
BL | ball/conical (narrow) | ❌ | ✅ | - | - | - | - |
C1 | bevel | ✅ | ✅ | - | 1.00mm | 60˚ | 12mm |
C4 | bevel | ✅ | ✅ | - | 4.00mm | 45˚ | 11.5mm |
CF4 | bevel (bottom tin) | ❌ | ✅ | - | 4.00mm | 45˚ | - |
D08 | chisel (flathead) | ❌ | ✅ | - | 0.80mm | - | - |
D12 | chisel (flathead) | ❌ | ✅ | - | 1.20mm | - | 13mm |
D16 | chisel (flathead) | ❌ | ✅ | - | 1.60mm | - | - |
D24 | chisel (flathead) | ✅ | - | D25 | 2.4/0.4mm | - | 10mm |
D32 | chisel (flathead) | ❌ | ✅ | - | 3.20mm | - | - |
D4 | chisel (flathead) | ❌ | ✅ | - | 4.00mm | - | - |
D52 | chisel (flathead) | ❌ | ✅ | - | 5.20mm | - | - |
I | needle | ✅ | ✅ | - | 0.20mm | - | 9.5mm |
IL | needle | ❌ | ✅ | - | 0.20mm | - | 12.7 |
ILS | needle (narrow, fine) | ✅ | ✅ | - | 0.15mm | - | 13.5mm |
J02 | j-hook/bent conical | ✅ | - | J02 | 0.20mm | 30˚ | ~15mm |
JS02 | j-hook | ❌ | ✅ | - | - | - | - |
JL02 | j-hook/bent (narrow) | ✅ | - | - | 0.20mm | 30˚ | ~15mm |
K | knife | ✅ | ✅ | K4 | 4.7/2mm | 45˚ | 15mm |
KF | knife | ❌ | ✅ | - | 4.6/2.4mm | 45˚ | 17mm |
KL | knife | ❌ | ✅ | - | - | 45˚ | - |
KR | knife | ❌ | ✅ | - | 4.7/1.5mm | 45˚ | 11mm |
KU | knife (small) | ✅ | ✅ | - | 3.0/1.2mm | 45˚ | 11mm |
How to Read the Shape Names
These naming conventions seem to have been invented by Hakko, and then copied by others along the way.
Designation | Meaning |
---|---|
B | Ball / Bead (conical) |
C | Cut at an angle / diagonal |
D | Flathead Screwdriver 🤷♂️ (chisel tip) |
J | J-shaped (bent, hooked) |
I | Needle tip / Fine point (like a straight letter I) |
K | Knife tip |
- | - |
F | Flat-tinned (doesn't tin on the sides) |
M | Multi-purpose / Modified / Special use |
- | - |
L | Longer, narrower, shaft of tip |
S | Small (fine) point / shaft |
U | ?? apparently smaller, µ perhap? |
- | - |
n | Single-digit size in mm (1 = 1mm, 4 = 4mm, etc) |
nn | Decimal size in mm, (02 = 0.2mm, 24 = 2.4mm) |
There's loose usage and some abuse of the system, but in general you get descriptors that end up looking like this:
Example | Meaning |
---|---|
BC2 | 2mm Ball-Diagonal-Cut (bevel) tip |
BCM1 | 1mm Ball-Diagonal-Cut, Multi-purpose (hollow bevel) |
BCM | Ball-Diagonal-Cut, Multi-purpose (hollow bevel) |
D24 | 2.4mm, wide (flathead) tip |
JD2 | 2mm, j-hooked, wide (flathead) tip |
How to Read Cartridge-Style Names
The cartridge refers to the whole tip - not just the tip of the tip - down to the shaft that gets inserted into the iron.
There's bascially "the new kind" - modeled after the likes of JBC, with the heating element and temperature sensor embedded in the tip, all the way up at the tip of the tip - and "the old, slow kind" that have the heating element in the iron, and a slip- or screw-on tip - meaning that it can't get a very accurate temperature, and it takes longer to transfer the heat.
Name | Description |
---|---|
TS100 | ~85mm-110mm, Shorter tips for the USB-C style mini irons |
TS101 | alias of TS100, branded for newer iron |
TS80 | ~100mm, Uses 3.5mm stereo headphone plug, limited to 30w |
TS80P | same as TS80, branded for newer iron |
T12 | ~150mm, Hakko-style tip w/ built-in heating element and sensing |
T15 | same as T12, branded for EU |
- | Legacy (inefficient) styles below |
T18 | Hakko-style (thicker) slide-on tip |
900M | Hakko-style slide-on tip |
ST | Weller-style screw-on tip |
There are also several bespoke styles of type - a variety of slide-on, and screw-on heads in particular.
References
- Hakko: How to Select the Right Shape https://www.hakko.com/english/support/maintenance/detail.php?seq=171
- Amazon & eBay listings
By AJ ONeal
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